Product Description
We manufacture the Batch Mixing Tanks in Juice & Beverage Industries.
The following type of Blending Tanks are manufactured:
- Blending and Mixing Tanks are available having the Volumetric Capacity of 500 Litres to 5,000 Litres. These Tanks can be single walled or with Dimple Jacket & with or without Insulation followed by Outer shell of SS 304 or MS depending Upon the specific requirement.
- These vessels are provided with Jet Mixers / Turbine type agitators for mixing, / High Shear Mixer / Pedal Mixer or Low shear Mixers with scrapper. One can have choice of having these vessels depending upon the requirement of various Food processing technology.
- Even it is possible to have these Vessels with two speed agitator cum scrapper moving in opposite directions.Provision can be made for two speed mixer.
- These vessels can also be supplied with Flat / Conical / Dished end bottom and top with loose / fixed cover.
- In case of Jacketed vessels the shell & Bottom are provided with the dimple jacket suitable for circulation of steam / hot / cold water.
- The dimple jacket Vessels are tested at 6 bar hence one need not use syphon for draining the liquid in the jacket. these jackets are suitable to work with on line supply of hot / cold water / steam up to a pressure of 4 bar
- However in case above standard designs are not suitable for particular requirement, one can very well ask to redesign the Vessels to suit individual requirement.
With variable speed control between 20 and 150 RPM and a selection of agitator types (anchor, paddle, propeller), our batch mixing tanks adapt to a broad range of mixing needs. They accommodate everything from gentle blending to vigorous agitation, ensuring optimal results for liquids, chemicals, and viscous products.
Hygienic and Durable DesignThese tanks feature a mirror-polished interior (Ra 0.4m) for superior sanitary conditions especially in pharmaceutical and food applications. The stainless steel construction resists corrosion and simplifies cleaning, while the option for thermal insulation offers enhanced temperature control and efficiency.
Safety and Ease of OperationEquipped with mechanical seals or gland packing, pressure relief valves, emergency stops, and leak-proof designs, our tanks prioritize operator safety. CIP/SIP capability (on request) and a noise level 70 dB foster a safe and convenient workspace.
Flexible Installation & MobilityCustomers can select fixed or mobile designs with castor wheels to best fit their facility layout. Customizable dimensions and connection types (flanged, threaded, or sanitary) make these tanks suitable for a variety of plant setups and process integrations.
FAQ's of Batch Mixing Tanks:
Q: How are these batch mixing tanks typically used in industry?
A: They are primarily utilized for mixing liquids and preparing chemical solutions across various industries, including pharmaceuticals, food and beverages, cosmetics, and paints. Their versatility and customizable features make them suitable for a range of processes from gentle blending to thorough agitation.
Q: What are the main benefits of the mirror-polished interior finish?
A: A mirror-polished interior (Ra 0.4m) ensures a smooth, non-porous surface that is easier to clean and highly sanitary, reducing the risk of contamination-crucial for pharmaceutical and food applications.
Q: When is thermal insulation recommended for these tanks?
A: Thermal insulation is advantageous when temperature-sensitive mixing is required, such as during chemical reactions, food preparation, or when working with materials that need to be maintained at consistent temperatures up to 150C.
Q: Where can these mixing tanks be installed and are they mobile?
A: These tanks can be installed in any industrial facility requiring batch processing. They are available in both fixed and mobile configurations, the latter featuring castor wheels for ease of movement within the plant.
Q: What safety devices are included with these tanks?
A: Standard safety features include a pressure relief valve and emergency stop. The leak-proof design and available sealing options (mechanical seal or gland packing) further enhance operational safety during mixing processes.
Q: How does the cleaning process work for these mixing tanks?
A: Cleaning is streamlined due to the mirror-polished interior and leak-proof construction. Additionally, CIP/SIP (Clean-In-Place/Sterilize-In-Place) capability is available on request, allowing for automated and thorough sanitation without disassembly.
Q: What control modes are available, and can the tanks be computerized?
A: These tanks offer manual and semi-automatic control modes to suit different user preferences and facility setups. Full computerization is not standard, but the control systems provided are robust and straightforward for efficient operation.
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